Sunday, February 8, 2026

US Marine Develops Corps’ First NDAA-Compliant 3D-Printed Drone

Advancement in Military Drone Technology: Introducing the HANX

The U.S. Marine Corps has made significant strides in unmanned aerial vehicle (UAV) technology with the development of the HANX, a first-person view (FPV) drone primarily composed of 3D-printed components. This innovative system not only meets national security standards but is also designed for rapid assembly and immediate deployment in the field.

Key Features of HANX

  • 3D-Printed Composition: The HANX represents the Marine Corps’ first UAV that utilizes 3D-printed parts approved under the National Defense Authorization Act (NDAA). This compliance ensures that all components are sourced from secure manufacturers, mitigating risks associated with foreign parts that could introduce vulnerabilities.

  • Simplicity and Affordability: Designed with user-friendliness in mind, the HANX allows Marines to assemble the drone quickly, facilitating versatility in various operational environments. The low-cost design enables easy adaptations for differing mission requirements.

Origin and Development

The brainchild of Sgt. Henry David Volpe, an automotive technician with the 2nd Marine Logistics Group, HANX emerged from the interplay between his engineering interests and the resources available at the II Marine Expeditionary Force Innovation Campus in Camp Lejeune, North Carolina.

Volpe’s proactive approach included:

  • Initiating collaboration at the innovation campus to leverage his robotics experience.
  • Engaging with his team to solicit input on drone components, thus fostering a collaborative design process.

The name “HANX” is derived from Volpe’s nickname “Hank” and serves as a testament to his personal connection to this groundbreaking project.

Operational Versatility

As an FPV drone, HANX’s versatility allows it to serve multiple functions:

  • Explosive Delivery: Adaptable for use as an aerial explosive.
  • Reconnaissance: Enables reconnaissance missions with enhanced situational awareness.
  • Logistics Support: Functions effectively as a delivery node for supplies.

Volpe remarked on the strategic advantage of HANX due to its ease of modification compared to commercially obtained drones, which are often rigid in design and usage.

Development and Future Prospects

The realization of HANX required an extensive commitment, accumulating over a thousand hours within the innovation laboratory and navigating the complexities of government accreditation procedures.

Volpe noted:

“This achievement was only feasible through the collaboration of my team,” highlighting the collective effort involved in the project management and development phases.

Looking ahead, the Marine Innovation Campus has laid out a framework for:

  • In-House Production: Establishing capabilities for the production of HANX drones.
  • Training Programs: Developing curricula for field training to ensure comprehensive operational readiness.

Conclusion

The deployment of the HANX drone signifies a meaningful enhancement in the capabilities of the U.S. Marine Corps, exemplifying a shift towards innovative solutions that are both cost-effective and strategically advantageous. As military operations become increasingly reliant on UAV technology, the evolution embodied by HANX could redefine operational parameters across various mission scenarios.

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