Radical Defense Unveils Advanced Blast Mitigation Solutions

Overview of the BAD-M2 Suppressor

At the recent Defence and Security Equipment International (DSEI) 2025 exhibition, US defense manufacturer Radical Defense introduced its latest innovation: the Blast Attenuation Device – M2 (BAD-M2) Direct Thread suppressor. This device exemplifies the company’s commitment to enhancing operational capabilities through advanced blast mitigation technologies.

Collaboration and Innovation

Radical Defense has engaged in strategic partnerships with notable weapons suppliers to create an extensive array of ballistic suppressors and blast mitigation systems. The current product line caters to calibres ranging from 5.56×45 mm to 30 mm, with ongoing developments aimed at accommodating even larger calibres, including those up to 155 mm.

Additive Manufacturing Advantage

Utilizing state-of-the-art additive manufacturing techniques—specifically 3D printing—Radical Defense has been able to produce suppressors featuring intricate structural architectures impossible to achieve through traditional computer numerical control (CNC) machining. This transition to an additive manufacturing supply chain, facilitated by advanced 3D printing technology from UK-based Renishaw, aims to:

• Enhance cost-effectiveness
• Enable scalable production processes
• Streamline the entire suppressor portfolio

Design Features of the BAD-M2

The BAD-M2 is meticulously engineered for compatibility with the M2A1 and FN M2HB-QCB .50 calibre machine guns, which are widely employed by various military organizations. Notable design elements include:

• No permanent alterations required for the host weapon
• Integrated flash hider within a robust, corrosion-resistant body
• Coated with a proprietary infrared (IR)-suppressive and non-reflective finish to minimize both visual and IR signature

These features underscore Radical Defense’s focus on user-centric design and operational effectiveness.

Military Engagements

Radical Defense has been awarded contracts from the US Navy’s Naval Air Systems Command (NAVAIR) under the Direct and Time Sensitive Strike programme (PMA-242) to devise solutions for FN Herstal’s FN M3M machine gun. This system is currently deployed across multiple rotary-wing aircraft utilized by the US Navy, Marine Corps, and Air Force, highlighting the critical importance of effective suppression technology in modern warfare.

Conclusion

The advancements showcased by Radical Defense at DSEI 2025 mark a significant step in the evolution of blast mitigation technologies. As the defense sector increasingly prioritizes operational effectiveness and adaptability, innovations like the BAD-M2 are crucial in meeting the demands of contemporary combat environments.